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Hydraulic Press Brakes
Santec Hydraulic Press Brakes are highly productive, accurate, and economical. Through advanced design and construction, Santec offers quality Hydraulic Press Brakes that provide simplified and easily accessible controls for optimum operator efficiency and output.
Overview
Santec Hydraulic Press Brakes are highly productive, accurate, and economical. Through advanced design and construction, Santec offers quality Hydraulic Press Brakes that provide simplified and easily accessible controls for optimum operator efficiency and output. These press brakes are manufactured to high standards of lifetime durability and precision accuracy - and are backed by ONE -year parts warranty. The versatile machine is known throughout the industry for exceptional value, and for years of dependable, low-maintenance service all over the world.
Operations Santec Press Brakes have different operational modes for operators' convenience, and least fatigue mode can be selected from the panel door mounted selector switch.
- Inch cycle : This mode is used for setting bed angle depth stroke. The ram movement (up down) can be controlled at any described position from foot switches.
- Auto cycles : The cycle (Approach-Pressing-Return) is continuously repeated once this cycle is selected. This mode is useful for continuous repetitive work where stroke length can be adjusted to suit the job and the operators speed and rhythm.
Custom Built High Tonnage and Special Machine Modifications
Santec has dedicated team of engineers to provide cost-effective solutions for your special forming requirements. In many cases, They work directly with clients to offer custom design for special bending and forming needs. From utilization of numerous standard options to complete custom modifications of ram open heights, bed cap dimensions, throat depths and much more, Santec can accommodate your special application needs.
Application
Santec Hydraulic Press Brakes are primarily used for bend different kind of sheets into the desired angle. These machines are specially applicable for :
- Aluminum
- Mild Steel
- Stainless Steel
- Copper.
Sailent Features
- Low initial cost
- Low tooling cost
- Easy & Quick setting
- Enormous versatility
- Accurate repetition & bending
- User friendly
- Easy maintenance
- Standard spares, hence easy availability.
Structure
- The all-steel-structure of SANTEC Press Brakes consist of side frames, ram, I-Beam type table and pair of levers manufactured from ultrasonically tested steel plates.
- All sections are designed to give minimum deflections and maximum rigidity as per international standards.
- Pair of hydraulic cylinders are synchronized by a heavy duty torque tube welded to the levers. This offers absolute parallelism between them and table working surfaces.
Power Pack Unit
- The low noise Hydraulic system is designed as per international standards and assembled with internationally reputed make components.
- Valves are mounted on a specially designed compact manifold block minimizing pipings and chances of leakages. The large sized oil reservoir provides adequate cooling.
- Imported sealing kit prevents scratching of bore in case of seal failure and backup seal offers additional sealing enabling to use machine for sometime at a little pressure drop while awaiting seal replacement, thus avoiding downtime.
Other Important Features
- Repetitive accuracy is with in + 0.04 mm
- International Quality hydraulic valves rated at 310 bar but working pressure is less than 160bar, this ensure trouble free operation.
- Adjustable five piece guides, provided with special non metallic liners for long life.
- Quick adjustable stroke length.
- Front operated back gauge with micro setting arrangement
- Raw tilting arrangements to maintain bending accuracy over a period.
- Moving work station with on / off buttons, selector switches foe inch, single cycle & auto cycle & emergency stop buttons for easy operation & better safety.
- Rear Cylinder design using mechanical advantage through lever, reduces the cylinder size which allows to use medium pressure hydraulic component & also improves stroke accuracy.
- Fast approach & fast return speed for reducing cycle time, slow pressing speed for better stroke control & bend accuracy.
Standard Accessories
- Main Drive Motor
- Electric Control Panel with selection of Auto,'INCH' & Single Cycle Auto mode operation
- Movable work station with pair of foot switch
- Pair of lifting links
- Pair of Sheet support
- Fine stroke adjustment rod with limit switch
- Manual back gauge with micro setting
- One suitable five way Die & Punch of EN - 9
- Centralised lubrication system with flow control valve for proper lubrication
- RAM tilting arrangement.
Optional Accessories
- N.C. Operated Stroke control
- N.C. Operated back gauge & stroke control
- Sliding sheet support with swing away stoppers
- Hardened tools & special toolings Anti-deflection unit
- Hydraulic tool clamping
- Motorised back gauge with DRO
- Anti Deflection Unit
- Multiple depth setting arrangement
- First fill of hydraulic oil.
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